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Why does the air pressure system need to build or replace super pipes

2021-08-23
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超级管道


   

The inner wall of the super pipe is gradually thicker due to corrosion, and the resistance and pressure drop increase. With the extension of service time, the inner wall of general carbon steel gold pipes becomes thicker due to rust slag, and the resistance pressure drop increases. The pressure drop of aluminum alloy stainless steel pipes is basically unchanged because it is not easy to corrode. For example: taking carbon steel as an example, the pressure drops by 1 bar in 3 years, and the average electricity charge is 0.83 yuan / kWh, the annual energy consumption of 250KW air compressor increases as follows: (the energy consumption of air compressor increases by 7% for every 1 bar pressure rise) 250KW × 7% × 0.83 yuan / = 14.525 yuan (increase in energy consumption per hour after three years). RMB 14.525 × 8760 hours / year = 123000 yuan (energy consumption will increase every year after three years).

The corrosion of super pipeline will affect the whole system. The efficiency of the dryer itself gradually decreases. The serious problem is that the dehumidification efficiency decreases, which leads to serious corrosion of the pipeline, increased resistance of compressed air flow, increased leakage points, and increased energy consumption. The impurities produced by rusting seriously affect the air quality, and then endanger the terminal gas equipment. This situation occurs in 60% of the production enterprises. Since the compressed air transmission system uses corrosive steel pipes, the energy consumption is as high as 25%!

Loss 1: the pipeline is rusted, the pipe wall becomes thicker and thicker, resulting in pressure drop, resulting in an increase in electric energy and a waste of production resources! Loss 2: unreasonable pipeline design, resulting in pressure drop, resulting in increased power consumption and waste of production resources! Loss 3: gas leakage in the pipeline increases electric energy, resulting in waste of production resources! Loss 4: improper use leads to power consumption and waste of production resources! Loss 5: the steel pipe is heavy and difficult to install, so the installation cost will naturally be high!

The professional team has rich experience and can make full use of new materials and technologies to show the application of super pipes in application. Take immediate action to establish your own first-class energy efficiency system!


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